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Common Problems Encountered With Tap Tapping In Injection Molds

Common Problems And Solutions During The Tapping Process Are Listed Below Thread Stop Gauge Is Not Enough Causes And Measures Improper selection of taps •Select the appropriate tap (based on material, hole pattern, thread tolerance, etc) Speed too high •Reduce the speed •Improve the coolant quality and improve the cooling and lubrication effects Generate cutting […]

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Long Glass Fiber Reinforced PP Injection Molding Process

Long Glass Fiber Reinforced PP Injection Molding Process And Injection Molding Methods: Long glass fiber reinforced polypropylene (PP) parts are typically made from injection molded long glass fiber pellets. A new one-step process can compound polypropylene and fiberglass together to directly produce injection molded parts. Both methods have their own characteristics, and the method adopted

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How To Choose Screw For Different Raw Materials

1. PC Material (Polycarbonate) 1. PC Material (Polycarbonate) Features ①Amorphous plastic, no obvious melting point, glass transition temperature 140℃~150℃, melting temperature 215℃~225℃, molding temperature 250℃~320℃. ② It has high viscosity and is sensitive to temperature. It has good thermal stability within the normal processing temperature range. It basically does not decompose when staying at 300℃ for

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What Are The Conditions That Cause Shrinkage And Dents In Injection Molded Parts?

Sometimes the processed injection molded products will shrink and dent. What is going on? What are the causes of these situations? https://www.alibaba.com/product-detail/High-Quality-Customized-Plastic-Chair-Injection_1600676344103.html?spm=a2747.manage.0.0.787371d2l3KyZr 1. Machine Aspects 2. Mould Aspect 3. Plastics Crystalline plastics shrink more than amorphous plastics. During processing, the amount of material should be appropriately increased, or a nucleating agent should be added to

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POM raw material characteristics

Polyoxymethylene is divided into two types: homopolymerization and copolymerization. Copolymer has good short-term strength while homopolymer has good flexibility. The copolymer has a softening point 10°C higher than that of homopolymer, has a high thermal deformation temperature under load, good thermal stability, and a wide molding temperature range. Commonly used in industry is acetal copolymer.

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The future development direction of injection molds:

The future development direction of injection molds: 1: High precisionWhether the dimensional accuracy can be achieved is the most important factor in manufacturing high-precision, high-quality, high-tech products. Japan and Germany were the best in the past. With decades of continuous learning and innovation, a large number of companies specializing in high-precision mold manufacturing have emerged

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The relationship between injection speed segmentation and injection molded product quality

The close relationship between injection speed and product quality makes it a key parameter for injection molding. By determining the beginning, middle, and end of the filling speed segments, and achieving a smooth transition from one set point to another, a stable melt surface velocity can be ensured to create the desired molecular extraction and

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How To Judge Where Inserts Are Needed In Mold Design?

1. Let’s Introduce What Is An Insert In Mold? Insert is a term for molds. In the mold, it specifically refers to the mould accessories used to be embedded in the mold core. Inserts can be square, round, or sheet-shaped. Like all mold accessories, the requirements for precision are also very high. Generally, there is no

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How To Solve The Problem Of Defects In The Gate Area Of Injection Mould Products?

We have defects in the gate area during the process of injection mould. What is the reason for this phenomenon? Is there any good way to solve it? Causes Of Light Line In Injection Mould In the point gate design perpendicular to the direction of the part, a radiation system consisting of different color depths and glosses centered on the gate appears on the surface of the part during injection molding, called a ray of light.  There are generally three manifestations, namely dark lines with dark background, dark lines with dark background and dense and white dark lines around the gate. Such defects mostly occur when injecting polystyrene and modified polystyrene mixtures, and are related to the following factors: the two materials have differences in rheology, colorability, etc., and the flow rates of the stratosphere and turbulent layer of the pouring system.  There are differences in heating conditions; plastics produce burnt wires due to thermal decomposition; gaseous substances interfere with the plastics when entering the mold. https://www.sciencedirect.com/science/article/abs/pii/S0263436823002123 Injection Mould Light Line Solution Causes Of Cold Spots In Injection Mould Cold spots mainly refer to the foggy or brightcolored spots near the gate of the part or the curved scars starting from the gate that look like earthworms sticking to it.  They are caused by the plastic front entering the cavity or due to excessive pressure holding. It is caused by the cold material that is later squeezed into the mold cavity. The front material transfers heat due to the cooling effect of the nozzle or runner, and is partially cooled and solidified before entering the mold cavity. When it expands through the narrow gate and is injected into the mold cavity, the melt ruptures, and is then heated by the subsequent heat. The molten material pushes around and becomes a cold material spot. Solution To Cold Spots In Injection Mould Contact Person: Alex ChuWhatsApp/ WeChat: 0086 18968677763Email: sc10@solidcomould.comWebsite: www.solidcomould.com

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