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【two】How to choose between two-color injection molding and in-mold injection molding​https://doi.org/10.1016/j.jmapro.2024.02.021 ​B. Products with multi-colored appearance and no surface treatment​The appearance material is hard glue in multiple colors and does not undergo surface treatment. Most of them are used in light-transmitting products.For example: keyboard buttons, mouse, mobile phone protective case, etc. As shown below: C, […]

01 The meaning of draft angle Structural design of plastic parts: draft angle Draft angle, as you can tell from the literal meaning, is the angle designed for the mold. To be precise, it is the mold ejection angle of the surface of the molding part in the direction parallel to the mold ejection direction,

The most commonly used chamfers are divided intoRoundandchamferRounding refers to connecting two curved surfaces of a part tangently through a rounded surface. A standard rounded corner usually uses a radius value R to represent its size. Structural design of plastic parts: chamfering Chamfering refers to connecting two curved surfaces of a part at an angle

Pre-molding action selection Depending on whether the injection seat retreats before and after pre-plastic feeding, that is, whether the nozzle leaves the mold, the injection molding machine generally has three options: Fixed feeding: the nozzle is always attached to the mold before and after pre-molding, and the injection seat does not move. Front feeding: The

​ When the mold temperature is not high, resins whose material fluidity deteriorates significantly, such as polycarbonate PC, polyphenylene ether PPO, polyethylene terephthalate, commonly known as polyester resin PETP, etc., require the mold temperature to be heated to 80 degree or above (use a mold temperature regulator). ​​

Plastic gear parts injection molding process and material analysis. Plastic gears are developing toward larger sizes, more complex geometries, and higher strength, with high-performance resins and long-glass fiber-filled composites playing an important role. Plastic gears have experienced a change from new materials to important industrial materials in the past 50 years. Today they have penetrated

Not enough (lack of glue) Process problems: plasticizing temperature is too low, nozzle temperature is too low, injection time is too short, injection speed is too slow, mold temperature is too low. Mold problems: the runner is too small, the gate is too small, the gate position is unreasonable, the exhaust is poor, and there

Solutions to bubbles appearing during injection molding Causes and solutions of bubbles When the wall thickness of the product is large, the outer surface cools faster than the central part. Therefore, as the cooling proceeds, the plastic resin in the central part shrinks and expands toward the surface, causing insufficient filling of the central part.